admin – Turtle Turbines

ExclusiveJuly 1, 2025July 3, 2025byadmin

Rick Mulligan of Skinner Power Systems, USA

On the early hours of Wednesday, June 25th, 2025, I lost my mentor and a remarkable engineer. My friend Rick Mulligan, passed away. The American Steam Turbine Industry has lost a truly exceptional engineer.

I, Vijay Dumbali as founder and CEO of Turtle Turbines (formerly Biogreen Energy Systems) worked very closely with Rick Mulligan since 2005 till he retired a few years ago. I and Rick worked on hundreds of steam turbine applications. Rick was always forthcoming in solving problems and finding cost effective solutions. Thanks to his ingenious approach we at Turtle Turbines imported and supplied several steam turbines to customers in India and surrounding counties.

Just being around Rick was indeed calming, He knew his trade very well. He spoke very few words, but the ones he spoke were the most effective and accurate. His big eyes pierced through people and it felt like he could see through people. He enjoyed taking new challenges and ensured his projects always meet their goals.

Rick Mulligan served as Operations Manager at Skinner Power Systems, a specialized manufacturer of industrial steam turbines based in Erie, PA. He’s held this key role since the late 1970s, ensuring SPS’ operation remains smooth, efficient.

Skinner Power Systems built hundreds of single-stage steam turbines for power generation, pump drives, fans, and more under the guidance and supervision of Rick Mulligan.

As Operations Manager, Rick Mulligan was the technical backbone of SPS. His responsibilities spanned the entire business of Skinner Power Systems from Engineering, Procurement of Parts, Assembly and Testing of Steam Turbines.

Skinner Power Systems’ lineage traces back to the Erie-based Skinner Engine Company, founded by Le Grand Skinner in 1868, transitioning through acquisitions in the ’90s and early 2000s. Since then, Rick has helped stabilize the Erie operation—14,000 sq ft of modern facilities—that replaced the original steam mills, supporting Skinner Power Systems’ push into global markets.

Decades long dedication to industrial turbine production underlined his knowledge of the unique engineering and logistical challenges these systems present.

While Skinner changed management and broadened its reach, Rick Mulligan’s long-term stewardship provided a steady foundation to the company.

Rick Mulligan may not be a household name, but within industrial manufacturing circles—especially those tied to steam turbines—his role at Skinner Power Systems was indispensable. His operational leadership helped ensure that Skinner Power Systems not only builds reliable turbines but also supports them throughout their lifecycle, delivering solutions to clients in over 40 nations.

I lost a friend and the steam turbine industry a fine engineer.

Vijay Dumbali
President & CEO

ExclusiveJune 22, 2025June 28, 2025byadmin

Yoga Day 2025 at Turtle Turbines

Team Turtle celebrated International Yoga Day 2025 at its Corporate Office in Pune and Manufacturing facility in Karnataka. Taking advantage of the modern video conferencing, both the teams joined the event online.

Praveen Holannaver took up the responsibility of showcasing Yogasanas, from Turtle Turbines manufacturing facility in Karnataka and Vijay Dumbali took the opportunity to demonstrate Pranayama, joining from Turtle Turbines Corporate office in Pune.

Praveen Holannaver, an enthusiastic Yogasana practitioner, initiated the yoga session by guiding participants through Omkar chants and warm-up exercises followed by few basic yoga postures. Instructions on maintaining proper posture and executing movements were provided by a Vijay Dumbali, while participants followed along with various stretches. The session included a focus on breathing and body alignment.

Yoga Philosophy and Longevity
The contributions of Patanjali to yoga, particularly Ashtanga Yoga, and the potential for human longevity were elaborated upon by Vijay Dumbali. It was suggested that many people do not realize the full capabilities of the human body, and the importance of having a long-term health goal was stressed. The aspiration to live to 106 years was shared, indicating that setting such goals can motivate individuals to maintain their health.

Understanding the Eight Limbs of Yoga
The eight limbs of yoga were detailed, focusing on Yama, Niyama, Asana, and Pranayama as essential components of a holistic lifestyle. The body’s structure from Annamaya Kosha to Anandamaya Kosha was explained using analogies, comparing it to a computer with various hardware components, software and operating system. The electrical power that runs the computer was compared with the Prana in a human body. Vijay Dumbali explained that pranamaya enhances the overall Prana in human body, residing in Prnanamaya Kosha. The importance of Pranayama in facilitating energy flow throughout the body was emphasized, along with the concept of five prana vayus and their pathways.

Introduction to Pranayama Techniques
The significance of Pranayama was explained, likening it to essential daily activities such as eating and bathing. The session featured an introduction to deep breathing and Kapalbhati, with a focus on proper technique and the benefits of regular practice.

Techniques for deep breathing followers by Kapalabhati Pranayama.
The relationship between Anuloma Viloma pranayama and energy levels in the body.

Yoga Practices and Techniques
Vijay Dumbali discussed various aspects of yoga, focusing on Pranayama and the concept of Nadi Shodhana. The importance of balancing energy through specific breathing techniques and the closure of energy points, bandhas, in the body was explained. The practice of concluding Pranayama session with Bramari and Omkara was emphasised.

Introduction to Pranayama and its importance in yoga practice.
Explanation of the eight limbs of yoga and their significance.

Understanding the Science of OM and Yoga
Vijay Dumbali explained that OM represents a primary sound from which the universe was created, and that yoga practices, including Pranayama, are rooted in scientific principles. The discussion included the concept of resonance connected with Omkara and its impact on energy release and enrichment in human body.
The significance of maintaining proper posture in yoga and the role of Shavasana in relaxing the body’s energy were highlighted.

Entire staff of Turtle Turbines participated actively and enthusiastically in the Yogasana and Pranayama Session.

General TechnologyApril 15, 2025June 12, 2025byadmin

Energy Efficiency in Gujarat Textile Industry with Micro Steam Turbines.

The Gujarat textile sector, one of India’s largest industrial clusters, consumes significant amounts of thermal and electrical energy across spinning, weaving, dyeing, and finishing operations. Rising energy costs and stricter environmental regulations are driving the demand for more efficient and sustainable energy solutions. One impactful approach gaining traction is the adoption of energy efficiency in the Gujarat textile industry with micro steam turbines. These compact turbines utilize waste steam from boilers and processes, converting it into electricity while simultaneously providing process steam, drastically improving the plant’s energy profile.

Traditional power setups in textile units often involve grid dependency or diesel generators, both of which come with high operational costs and carbon footprints. By integrating energy efficiency in the Gujarat textile industry with micro steam turbines, manufacturers can achieve a dual advantage—on-site power generation and enhanced thermal utilization. Micro steam turbines allow textile plants to generate electricity internally without interrupting steam availability for dyeing or drying operations, leading to consistent production and substantial cost savings.

The modularity and scalability of micro steam turbines make them ideal for decentralized power generation in small to medium textile units. Companies focusing on energy efficiency in the Gujarat textile industry with micro steam turbines benefit from reduced transmission losses and improved power quality. Additionally, these systems align well with renewable energy policies and can be integrated with biomass or waste-heat recovery systems, further reducing the sector’s environmental impact and dependency on fossil fuels.

Adopting energy efficiency in the Gujarat textile industry with micro steam turbines also opens access to financial incentives such as PAT (Perform, Achieve, and Trade) scheme credits, carbon reduction certifications, and energy audits compliance. Forward-looking textile companies are now viewing micro steam turbines not just as energy-saving devices but as strategic assets that enhance competitiveness and sustainability. As Gujarat continues to lead in textile manufacturing, micro steam turbines will be key in driving its energy transition.

Turtle Turbines is one of the most reputed steam turbine manufacturers from India for power generation, suitable for operation on the saturated and superheated steam boilers operating in various industries. Based in India, the company focuses on providing sustainable solutions for power generation and configurations to meet the needs of different applications. For more information please visit on www.turtleturbines.com

General TechnologyApril 12, 2025June 12, 2025byadmin

Energy Efficiency in Gujarat Chemical Industry with Micro Steam Turbines.

The Gujarat chemical industry has long been recognized as a powerhouse in India’s industrial landscape. With a high concentration of continuous-process plants, energy demand in this sector is substantial. As operational costs and sustainability benchmarks become increasingly critical, industries are now prioritizing process optimization. Implementing energy efficiency in Gujarat chemical industry with micro steam turbines presents a proven method for reducing fuel consumption while enhancing process reliability.

Steam is a key utility in chemical manufacturing, used extensively for heating, evaporation, and reaction processes. Conventional pressure-reducing stations (PRS) dissipate valuable thermal energy without any power recovery. By integrating micro steam turbines in place of PRS, industries can generate electrical power from the same steam that would otherwise be wasted. This approach not only reduces grid dependency but directly contributes to energy efficiency in gujarat chemical industry with micro steam turbines.

Micro steam turbines are particularly suited for retrofit applications, offering modular designs and easy integration into existing steam networks. In a state like Gujarat, where medium- and small-scale chemical units are widespread, micro turbines offer a scalable solution for energy recovery. Companies embracing energy efficiency in gujarat chemical industry with micro steam turbines report shorter payback periods and improved plant energy indices, strengthening both financial and environmental performance.

Moreover, government incentives for energy-efficient technologies and renewable integration further bolster the viability of micro steam turbines. As ESG norms tighten and global markets favor low-carbon manufacturing, the shift toward energy efficiency in gujarat chemical industry with micro steam turbines is not just a cost-saving measure it is a strategic imperative for future-ready operations.

General TechnologyApril 9, 2025June 12, 2025byadmin

Sustainable Energy for Gujarat Paper Industry through Steam Turbines

The paper manufacturing sector in Gujarat is energy-intensive, with a significant portion of its operational cost driven by thermal and electrical energy consumption. In this scenario, adopting sustainable energy for Gujarat paper industry through steam turbines is not just an environmental consideration but a strategic business decision. Steam turbines, when integrated with high-efficiency boilers, offer a reliable and cost-effective solution for meeting both process steam and power demands internally, reducing dependency on grid electricity and fossil fuels.

With increasing regulatory pressures and a growing focus on decarbonization, industries are seeking cleaner alternatives to conventional energy sources. Implementing sustainable energy for Gujarat paper industry through steam turbines allows manufacturers to lower carbon emissions while maintaining operational efficiency. By utilizing biomass or waste heat recovery systems to generate steam, paper mills can produce electricity in-house and achieve a closed-loop energy system that aligns with national sustainability goals.

From an operational standpoint, sustainable energy for Gujarat paper industry through steam turbines ensures higher energy security and long-term cost savings. Advanced steam turbine systems are capable of operating under varying load conditions, making them ideal for paper mills with fluctuating energy demands. Moreover, turbine-driven cogeneration helps optimize fuel usage and supports uninterrupted plant operations, contributing to both economic and environmental performance.

Looking ahead, sustainable energy for Gujarat paper industry through steam turbines will play a pivotal role in future-proofing paper manufacturing facilities against energy price volatility and supply chain disruptions. Investments in modern turbine technology not only deliver quick ROI but also position Gujarat’s paper industry as a leader in sustainable industrial practices. Embracing this energy transformation is critical for staying competitive in the global paper market.

UncategorizedApril 7, 2025June 12, 2025byadmin

Sustainable Energy for Gujarat Paper Industry through Steam Turbines

General TechnologyApril 5, 2025June 12, 2025byadmin

CO2 Reduction in Gujarat Chemical Processing Industries by Integrating Steam Turbine

The chemical processing sector in Gujarat is a critical pillar of India’s industrial output. However, it is also among the largest contributors to industrial CO2 emissions due to its high dependence on fossil fuels for steam and power generation. CO2 reduction in gujarat chemical processing industries by integrating steam turbine has emerged as a practical and effective solution. By utilizing steam turbines, industries can convert excess thermal energy into electricity, thereby significantly reducing reliance on grid power and cutting down on overall carbon emissions.

One of the most effective strategies for CO2 reduction in gujarat chemical processing industries by integrating steam turbine lies in harnessing high-pressure steam from boilers or process operations. Instead of allowing this energy to dissipate unused, steam turbines enable efficient energy recovery, reducing fuel consumption at captive power plants. The transition from traditional PRVs (Pressure Reducing Valves) to back-pressure steam turbines can result in both operational savings and substantial reductions in CO2 footprint.

Additionally, CO2 reduction in gujarat chemical processing industries by integrating steam turbine aligns well with national sustainability goals and industrial compliance norms such as PAT (Perform, Achieve & Trade) schemes under the Bureau of Energy Efficiency. Integrating steam turbines ensures enhanced plant efficiency while achieving decarbonization targets. The economic case is equally strong, with ROI periods as short as 1 to 2 years and lesser depending on steam parameters and operational hours.

In conclusion, CO2 reduction in gujarat chemical processing industries by integrating steam turbine is not just a sustainability measure, it is a strategic move for long-term competitiveness. As industries in gujarat strive to modernize and reduce their environmental impact, steam turbines offer a proven, scalable, and cost-effective pathway to lower carbon emissions and enhance energy efficiency.

General TechnologyApril 3, 2025June 12, 2025byadmin

Driving Sustainability with Steam Turbines in Agrochemical Industries.

In the evolving landscape of industrial operations, driving sustainability with steam turbines in agrochemical industries has become a strategic imperative. Agrochemical plants, known for their energy-intensive processes such as distillation, evaporation, and drying, can significantly reduce their carbon footprint by integrating steam turbines into their energy architecture. Steam turbines efficiently convert thermal energy into mechanical power, which can then be used for electricity generation or mechanical drive applications, thereby optimizing fuel usage and enhancing overall plant efficiency.

With increasing pressure to comply with stringent environmental regulations, driving sustainability with steam turbines in agrochemical industries provides a viable solution for reducing greenhouse gas emissions and energy costs. Steam turbines enable the use of biomass or process waste as fuel, creating a closed-loop energy system that supports circular economy principles. This not only ensures regulatory compliance but also improves energy resilience and operational autonomy, which are critical factors for agrochemical manufacturers facing fluctuating fossil fuel prices.

The economic advantages of driving sustainability with steam turbines in agrochemical industries are equally compelling. By utilizing waste heat recovery and cogeneration strategies, agrochemical plants can achieve a higher return on investment while reducing dependency on external power sources. Turbine-driven power generation systems ensure steady electricity and steam supply, minimizing downtime and production losses. This approach directly contributes to cost competitiveness in a sector where margins are often under pressure due to global supply chain dynamics.

Looking ahead, driving sustainability with steam turbines in agrochemical industries is not just a trend but a transformative step toward future-ready manufacturing. As the agrochemical industry embraces digitalization and energy optimization, steam turbines emerge as a cornerstone technology that aligns with both environmental goals and industrial performance benchmarks. Companies investing in such sustainable solutions not only future-proof their operations but also demonstrate leadership in industrial environmental stewardship.

General TechnologyApril 1, 2025June 12, 2025byadmin

Harnessing Green Energy with Steam Turbines for Agrochemical Industries.

The agrochemical sector is energy-intensive, requiring consistent and reliable power for its complex manufacturing processes. In the wake of global environmental challenges, industries are turning to sustainable alternatives to reduce their carbon footprint without compromising productivity. Harnessing green energy with steam turbines for agrochemical industries offers a viable solution that aligns with both operational efficiency and environmental responsibility. By utilizing waste heat and process steam, agrochemical plants can generate clean power while improving their overall energy utilization.

Steam turbines are particularly well-suited for the agrochemical industry, where high-pressure steam is often a by-product of chemical reactions or boiler systems. Harnessing green energy with steam turbines for agrochemical industries transforms this otherwise wasted energy into a productive asset. By integrating back-pressure or condensing turbines into the process line, companies can extract mechanical and electrical power, reducing their dependency on external power sources and fossil fuels.

The capital investment in steam turbine technology can yield long-term benefits through reduced energy costs and enhanced operational stability. Harnessing green energy with steam turbines for agrochemical industries ensures uninterrupted power supply, which is critical for processes such as distillation, drying, and synthesis. Additionally, this approach supports the industry’s compliance with ESG mandates and government incentives for adopting renewable and energy-efficient technologies.

Looking ahead, harnessing green energy with steam turbines for agrochemical industries is not just a technological upgrade but a strategic move toward sustainable industrial growth. With increasing focus on decarbonization and energy optimization, steam turbine-based cogeneration systems present a reliable pathway for agrochemical manufacturers to achieve energy independence while contributing to global climate goals.

General TechnologyDecember 20, 2024May 15, 2025byadmin

Energy Solutions with Back Pressure Turbine for Dairy Industry in Uganda

The dairy industry in Uganda is facing increasing energy demands due to the growth of production and processing. In such a scenario, businesses need innovative and sustainable energy solutions. One of the most effective solutions available is the back pressure turbine for the dairy industry in Uganda. This technology allows dairy processors to utilize the steam produced during the manufacturing process to generate electricity, improving energy efficiency. By incorporating a microturbine, the system can further optimize energy recovery, offering a compact and cost-effective solution to meet the growing energy needs of the industry.

Energy efficiency is a crucial factor in the success of dairy production, and the back pressure turbine for the dairy industry in Uganda plays a key role in this. This system captures and reuses the heat from steam that would otherwise be wasted, reducing the overall energy consumption. Adding a microturbine to the setup enhances the process by generating electricity while maintaining the required steam pressure for various dairy processes. This dual-purpose system ensures that both electricity and heat are effectively used, ultimately lowering energy costs and increasing productivity.

With the rising cost of energy in Uganda, businesses in the dairy sector need to adopt sustainable practices to stay competitive. The back pressure turbine for the dairy industry in Uganda provides a viable solution for cost-saving and efficient energy usage. When paired with a microturbine, it allows for the simultaneous generation of electrical power and heat, reducing reliance on external power sources and decreasing operational costs. This approach not only helps businesses save money but also contributes to Uganda’s growing efforts in promoting renewable energy and sustainability.

The future of dairy production in Uganda relies heavily on adopting efficient energy solutions, and the back pressure turbine for the dairy industry in Uganda presents an opportunity for such advancements. By using a microturbine, the system can provide both electricity and useful heat, supporting uninterrupted production cycles. As the dairy industry continues to grow, implementing these energy-efficient solutions will be critical in maintaining profitability and sustainability, ensuring that businesses can thrive while minimizing their environmental impact.

1 2 3 … 44