How Does Energy Conservation Help the Environment through Steam Turbines ?

When you limit your energy usage, you lower your impact on the environment. The longer we go without making significant changes, the greater the threat of global warming and climate change becomes to our daily lives.  
When we burn fossil fuels, they create an incredible amount of greenhouse gas emissions. These gasses, which include carbon dioxide, add up faster than the atmosphere can absorb them, which prevents Earth from being able to maintain a stable temperature properly.  The planet’s rising temperatures are what we refer to as global warming.
Energy conservation means efforts made to reduce the consumption of energy by using less energy. This can be achieved either by using energy more efficiently or by reducing the amount of service used. Energy can be conserved by reducing wastage and losses and improving efficiency. Steam Turbines are one of the best options to conserve energy in industries where steam is used in processes. Steam Turbines play a very vital role in Energy Conservation. With the help of Steam Turbines, waste energy can be controlled and the maximum amount of energy can be conserved. It will also help to reduce costs.
Turtle Turbines manufacture exceptionally reliable Steam Turbines Generators with the highest efficiency in their class at the lowest ownership cost.

Monetary benefits of energy conservation.

First, we need to understand that every unit of energy has its specific cost. The energy we received is either coming from fossil fuels or renewable energy sources

Energy conservation means the efforts made to reduce the consumption of energy by using less energy. This can be achieved either by using energy more efficiently through technological upgrades or by reducing wastage and losses and improving operation and maintenance.

Conventional energy sources like fossil fuels are diminishing day by day and thus energy bills are rising exponentially.

In any industry consuming steam have the potential to generate power. Pressure energy lost in the PRDS system can be conserved by using Steam turbines to develop more efficient electrical energy.
Due to steam turbines, the overall efficiency of the process increases. It will help to reduce production costs. Because of energy conservation, there will be less waste of energy. Hence with the help of a steam turbine maximum amount of energy can be conserved.

A typical cogeneration application converts 70-80% of the energy in the original fuel to useful energy

Turtle Turbines manufactures exceptionally reliable steam turbine Generators with the highest efficiency in their class at the lowest ownership cost. The products can generate power at 25% of the grid power cost.
Thus the conservation of energy leads to saving money.

What are the benefits of Energy Conservation ??

Energy conservation means the efforts made to reduce the consumption of energy by using less energy. This can be achieved either by using energy more efficiently or by reducing the amount of service used. Energy can be conserved by reducing wastage and losses, improving efficiency through technological upgrades, and improving operation and maintenance. The efficiency of the process increases. It will help to reduce production costs. Because of energy conservation, there will be less waste of energy.
Following are the benefits of energy conservation.

  1. Help the environment
  2. Prolong the existence of fossil fuels
  3. Save money
  4. Energy conservation can help slow global warming
  5. Save coastal cities from disappearing underwater
  6. Improve water quality and protect reefs and other fragile ecosystems.
  7. Improve air quality and reduce airborne allergens leading to a reduced risk of cardiovascular and respiratory issues.
  8. Lower impact on mental health, injuries, and fatalities caused by severe weather.
    There are a number of ways that conserving energy leads to financial benefits.
    9. Delay fossil fuel price increases.
  9. Lower your utility bills
    Provide you with more opportunities for tax credits and rebates.
  10. Reduce fossil fuel dependence by using less energy and Continuing to look for new ways to improve energy sustainability options such as solar, wind, and hydroelectric power.
    Turtle Turbines manufactures exceptionally reliable steam turbine Generators with the highest efficiency in their class at the lowest ownership cost. The products can generate power at 25% of the grid power cost.
    Turtle Turbines supplies Back Pressure, Extraction Condensing Steam Turbines, and Micro Steam Turbines within India and abroad. For more information please visit www.turtleturbines.com

Sustatinable energy generation:

Energy demand is increasing day by day in the world. Energy generation is one of the critical challenges that will be faced in the future.

Businesses need to strike the balance between operational efficiency and sustainable development. With soaring energy prices and increased scarcity of natural resources, pinpointing energy efficiencies – from planning to manufacturing to operations – is the most important for any business’s survival.

One of the ways to sustainable development is to become more energy efficient so as to optimize existing resources and plan the right investments in new technologies or become energy independent by generating own energy.

Any industry using continuous steam has the ability to generate its own power by using a Steam turbine as a bypass to the PRDS / PRS system. The pressure energy which is lost in the PRDS can be converted to electrical energy by using a back pressure steam turbine. One of the ways to sustainable development

Turtle turbine has the expertise to develop customized steam turbines as per customer needs. Conserving energy is one of the best ways to have sustainable development for the future

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Circular Economy

The circular economy refers to an economic model whose objective is to produce goods and services in a sustainable way, by limiting the consumption and waste of resources (raw materials, water, energy) as well as the production of waste. The circular economy model fits directly into the more general framework of sustainable development. It is part of a global strategy that also uses, among other things, the principles of the green economy, industrial ecology, eco-design, or the economy of functionality.
A circular economy is a substantial improvement common to both businesses and consumers.
It aims to change the standard in relation to the linear economy, by limiting the environmental impact and waste of resources, as well as increasing efficiency at all stages of the product economy. It is breaking with the model of the linear economy, based on a take make consume throw away pattern, by proposing to transform waste into recycled raw material for product design or other use
Turtle Turbines innovates circular economy solutions that meet high standards of sustainability and profitability. Each solution goes through a strict assessment process performed by independent experts. Reducing energy usage by converting wasteful energy into useful clean electrical power. This plays a major role in breaking away from the linear economy and establishing a circular economy. Steam Turbines supplied for cogeneration generate electrical power and heat, from the same primary fuel. Hence, again encouraging and bringing to practice the principles of a circular economy.
Turtle Turbines products enhance sustainable development.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Advantages of Preventive Maintenance of steam turbine

Preventive maintenance is the predetermined periodic based maintenance activity. In that steam turbine is taken offline, opened up, and inspected. After visual inspection repairs are made and the machine will be put back online. In this type of maintenance replacement, overhauling and remanufacturing activities are done at fixed periodic intervals regardless of the machine’s condition at the time.
Preventive maintenance of components is the main part of the cost of steam turbine operations. Normally steam turbines are repaired when they break down, but there are several advantages of using Preventive Maintenance instead. Following are some major advantages of Preventive Maintenance of steam turbine

  1. Preventive maintenance saves time and avoids secondary damage, which both save costs.
  2. Several components can be maintained when the steam turbine is to be stopped anyway.
  3. The optimal time for the next preventive maintenance activity and which exact components will attend to. This involves optimization under uncertainty.
  4. Using preventive maintenance schedules, it can monitor the ages of the components as well as operational data from the steam turbine.
  5. Using optimal scheduling of preventive maintenance, the cost may be considerably reduced.
  6. In preventive maintenance like Systematic inspection, detection and correction of failures either before they occur or before they develop into major defects will be avoided.
  7. Preventive maintenance is performed specifically to prevent faults from occurring in steam turbines.
    Turtle Turbines supplies steam turbines from the range of 100kW to 3000kW within India and abroad. Turtle Turbines provides maintenance services for steam turbines up to the range of 5000kW. For more information please visit www.turtleturbines.com

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

History of Cogeneration

The cogeneration term is not new. It first appeared in the late 1880s in Europe and in the early 20th century in the United States, when most industrial plants generated their own electricity using coal-fired boilers and Steam Turbine Generators. Perhaps the first modern use of energy recycling was done by Thomas Edison. His 1882 Pear Street Station, the world’s first commercial power plant, was a combined heat and power plant producing both thermal and electrical energy while using waste heat to warm neighboring buildings. Many of these plants used exhaust steam for industrial. According to COGEN Europe, an advocacy group based in Belgium, cogeneration produced as much as 58% of the total power from on-site industrial power plants in the United States in the early 1990s.
Cogeneration or Combined Heat and Power (CHP) is the use of a heat engine or power station to generate electricity and useful heat at the same time. Heat losses are reduced and efficiency is increased when cogeneration is used to supply heat to various applications and facilities. Typical cogeneration systems have overall efficiencies ranging from 65% to 90%. Cogeneration is more efficient due to the levels of fuel that are used.

Benefits of Cogeneration:

  1. Efficiency levels are higher than many other methods.
  2. Energy wastage levels are less than in other processes.
  3. Running costs are lower.
  4. Electricity produced is stable and consistent.
  5. The cost of heating is lower.
  6. Carbon footprint reduced.
  7. Considerably more eco-friendly.
  8. Can be a backup power supply.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Best practices for steam turbine maintenance and operation

For reliable performance and to ensure long life with uninterrupted power output it is very much important to operate and maintain turbines carefully as per manufacturers’ guidelines.
Following are the best practices for the operation and maintenance of the turbine.
Steam turbine operation and performance require the correct steam pressure at the turbine inlet and high steam quality to ensure high turbine reliability.

While starting the steam turbine.

  1. Ensure sufficient Water supply for oil and Steam Turbine Generator cooling.
  2. Preheat or warm up the steam turbine as per the defined warm-up ramp cycle
  3. Ensure there is no moisture/condensation in the inlet and exhaust lines of the Steam Turbine
  4. Ensure adequate Instrument air supply to Governor, instruments, and other valves for their proper functioning.
  5. Make provision for an auxiliary power supply for the Oil Pump to start to have lube oil circulation.
  6. Ensure Proper expansion compensation at the exit of a steam turbine.
  7. The supply and exhaust lines should be properly sized.
    Steam piping needs to be properly supported.

To have a good performance of the turbine. It needs to be maintained properly as per manufacturers’ guidelines.

For preventive maintenance
Check the general cleanliness of the turbine room.
Lubrication leakage, water leakage, and air leakage should be checked on a weekly basis
Clean lube oil filter, entire oil circuit water circuit, and air circuit on a timely basis.
Check expansion bellows, and gearbox pinions for damage every half-yearly.
Complete turbine overhauling should be done yearly.
Worn-out parts need to be changed at regular intervals
Oil needs to be checked and replaced at the specified period.

The best way to keep the steam turbine performing at the best level is to follow the vendor’s guidelines for the operation and maintenance of steam turbines.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Advantages of Backpressure Steam Turbines

A backpressure steam turbine is a device that converts thermal energy into mechanical work. Backpressure Steam Turbines are one of the most versatile prime mover technologies used in the industry to drive electrical Generators, pumps, fans, and compressors. Backpressure Steam Turbines have been used to generate power. With the help of Backpressure Steam Turbines, energy can be conserved.
Backpressure Steam Turbines can provide mechanical work and reduce steam pressures for plant process applications. Backpressure Steam Turbines can operate at different RPMs, unlike an electric motor, thus backpressure Steam Turbines can be directly coupled to a pump, fan, or another device without a reduction gear system. Boilers can use different fuels to generate steam for back-pressure steam turbines. Backpressure Steam Turbines can accommodate different steam pressures from very high to low Steam pressures. Backpressure Steam Turbines can extract steam for different steam pressures required by process applications very efficiently. Backpressure Steam Turbines can use superheated or saturated steam for the motive force.
Turtle Turbines manufactures exceptionally reliable steam turbine Generators with the highest efficiency in their class at the lowest ownership cost. Turtle Turbines supplies Backpressure Steam Turbines within India and abroad. For more information please visit www.turtleturbines.com

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Steam Turbine Cogeneration

Cogeneration, also known as combined heat and power (CHP), is the simultaneous production of multiple forms of energy from a single fuel source. Thermal (heat) and electrical (electricity) are usually the two forms of energy produced in many types of cogeneration applications. 

Historically Cogeneration was achieved by using steam engines, turbines, fuel cells, etc.
In the case of steam turbines, cogeneration technologies widely commercialized
The Development of more efficient and economical designs of steam turbines makes it the best suitable choice for Cogeneration. Mostly back pressure or extraction backpressure steam turbines are commonly used.

Cogeneration brings benefits both to the environment and to the business’s bottom lines. Its high efficiency in converting the energy in the original fuel into useful energy is the foundation of these advantages. 
A typical cogeneration application converts 70-80% of the energy in the original fuel to useful energy. In comparison, less than a third of the energy in the original fuel is converted into useful energy in a traditional grid system with central power plants

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India. having vast experience in supplying steam turbines to cogeneration and micro-cogeneration plants.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.