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Thermal energy from coal and electrical energy from grid supply are the primary sources of energy in a typical sponge iron company. Electricity
is needed to power prime movers such as kiln motors, compressors, pumps, Bag filters, crushers, and FD and ID fans, as well as lighting. The
thermal energy derived from coal combustion accounts for around 98 percent of overall energy consumption, with electrical energy accounting for
the remainder.

During operation, a large amount of waste gas is produced, and a large portion of it, along with the waste gas, goes unused. The energy
content of exhaust gases found at practical temperatures can be employed in three ways: for internal usage, external energy supply, or power
generation.

Because the sponge iron business is famously energy-intensive, having a consistent and reliable source of power is critical. As a result, the
availability of captive power becomes critical from a manufacturing standpoint. Waste heat is a byproduct of numerous ferrous and nonferrous
metal manufacturing sectors. This heat is used to generate steam in a Waste Heat Recovery Boiler. The steam produced is utilized to create
electricity in a Steam Turbine.

The starch industry is a branch of food processing that uses starch as a raw material to create starch derivatives. Steam is utilized to sterilize and heat the process.

The steam turbine extracts thermal energy from pressurized steam and uses it to drive an electrical generator through mechanical work on a spinning output shaft.

Steam turbines are a more environmentally friendly solution for heat cogeneration.

The Rice Mill industry relies heavily on steam turbines. Rice mills can improve their energy efficiency and production capacity by using husk-fueled cogeneration systems to meet their thermal and electrical needs. This would not only save money but will also ensure a steady supply of electricity. produce additional cash from the surplus electricity provided by the rice husks. Electricity is created by a steam turbine topping cycle, and the turbine exhaust steam is used for heating purposes.

These precisely developed machines, specifically for rice mill applications, provide the best, most efficient, and most dependable steam supply solution in the whole industry for rice processing at advanced stages. Turtle Turbines pioneered the engineering behind dependable power generation as well as the provision of steam for process, giving the best available solutions to the plant’s diverse needs.

Steam turbines are used in the pharmaceutical industries in which electricity and heat drive many processes and it is often economical to integrate steam turbines into processes to produce electricity that can be used to power the facility. Steam turbines are similarly used to produce energy from waste. When waste material is combusted, the heat is used to drive an efficient and customized steam turbine.

Steam Turbines use the potential energy of steam and transform it into kinetic and mechanical energy. High-pressure steam is fed into a turbine that spins a generator producing electricity.

Steam is commonly used in the Pharma Industry for process heating, cleaning, and sterilization, humidification, distillation among other applications. Steam Turbines are effectively integrated to generate power using the pressure difference between the Boiler Pressure and the Process Pressure. Turtle Turbines has supplied several turbines to Pharma Industries even with varying steam flows.

In the Veg Oil Industry generally, the Steam Pressure is reduced using a PRV. The Steam Turbine is erected to serve as a Rotary PRV and to recover energy that would otherwise be lost in the PRV. The recovered energy is then turned into usable clean electrical energy. In Veg Oil industries Steam Turbines are specifically developed to provide the best, most efficient, and most dependable option in the industry for providing steam for Veg oil processing at various stages. Turtle Turbines are engineered for Continuous power generation as well as the production of steam for process, giving the best available solutions to the plant’s fluctuating needs.

Steam turbines are used in a variety of industrial applications, including the production of vegetable oils, palm oils, fertilizers, and power plants.
To generate power, steam turbines are connected to an electric generator.
In the vegetable oil industry, steam turbine inlet steam conditions are typically between 12 (barg) Dry and Saturated and 45 (barg) 450 (°C).

Steam turbines use the energy released by expanding steam to generate electricity. Steam is generated by a boiler and then expanded in stages in the steam turbine until it reaches the predetermined exhaust pressure. Different processes, such as deodorization (2.5 to 5 barg) and direct heating, can use pre-defined exhaust pressures (2 to 3.5 barg).

In a Sulphuric Acid plant, a huge quantity of waste heat is generated which is utilized in a Waste Heat Boiler to generate steam. The steam thus generated is used to drive a steam turbine. These steam turbines can be used to further drive a Blower or to generate power. Condensing or extraction condensing type of Turbine is widely used to generate power. Turtle Turbines over 2 decades Engineered and Designed their Best in Class Turbines by considering the need of Sulphuric Acid Industry which are modern, highly efficient, low maintenance, and very easy to operate.

The Turbines can also take the variations in steam flow which is due to variation in sulphur production. The Turbine pays back within a year. With extraction condensing Steam Turbine both process steam requirement and electricity generation can be achieved. Heat is recovered from the sulphur by the production of high-pressure [40 kg/cm2 (g) or 60 kg/cm2 (g)] saturated steam in a waste heat boiler and further flows through a superheater to produce superheated steam [around 400 Deg C]. The High Pressure Superheated Steam is fed to a steam turbine to produce electricity. This electricity is used to feed electrical motors of other equipment inside the plant. Proper Design of Steam Turbine, Condenser, and Cooling water systems impacts the overall performance of the plant. Installation of Steam Turbine reduces the steam cost and pays back on electricity bills.