Micro Steam Turbine Manufacturers in the World

Micro Steam turbines make it possible to generate power at a reasonable cost and with minimal energy and resource loss. With the Micro Steam Turbine, low Steam flows and pressure differences are sufficient to generate power. The Micro Steam Turbine is not only substantially smaller than traditional Steam turbines, and can be easily integrated into existing processes and factories. Micro Steam Turbines are used in food, pharmaceutical, and textile industries as well as energy suppliers.
Micro Steam Turbine Manufacturers can help their customers find optimal and efficient paths toward 100% renewable energy while balancing and futureproofing their power systems as demanded by the flexible grids of the future. Micro Steam Turbine Manufactures support their customers over the life cycle of their installations ensuring power plant performance.
The rising demand for efficient Micro Steam Turbines around the world is encouraging steam turbine Manufacturers to invest heavily in the development of high efficient Micro Steam Turbines. There are many numbers of Micro Steam Turbine Manufacturers in the World.
Following are the top Micro Turbine Manufacturers in the World.

  1. Turtle Turbines Pvt. Ltd.
  2. Doosan Skoda Power,
  3. Biotechnology engineers, 4. Shri Indtex boiler private limited,
    5. Turbotech precision engineers private limited,
  4. Reliant lab,
    7. Chola Turbo machinery international Pvt Ltd,
  5. Biotech engineers,
  6. Turbotech precision engineers,
  7. Turbo engineering,

Turtle Turbines has been manufacturing Micro Turbines for the Steam Application. vapor power manufactured by Turtle Turbines is a unique one of its kind Micro Steam Turbine housed in a weatherproof and soundproof enclosure for plug-and-play installations.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Types of Turbine Governor:

Steam Turbines are used to Drive equipment such as Generators, Blowers, Pumps, etc. To Start the Turbine in a specific manner by bringing it to its operating Speed, Maintaining the Rated Speed on varying load conditions, and operating the Turbine at different Process Conditions e.g. Power Generation by Turbine, Exhaust Steam Pressure, Inlet Steam Pressure, Mains Power Exchange; a Control Device is used- Turbine Governor.

These Turbine Governors are categorized based on the Application such as:

  1. Mechanical Governors
  2. Electronic Governors

Based on the Specific Application. A Turbine used to Drive a Pump Blower can employ a Simple Mechanical Governor which is coupled to the Turbine Shaft to measure the Operating Speed. The Flyball mechanisms and the linkages together control the Steam Inlet to the Turbine to maintain the Speed at Varying Load Conditions.

When there is more than one parameter to be controlled and Turbine Start-Up is more complex, such as in the case of Multistage Turbines which drive Electrical Generators, Electronic Governors are employed. Electronic Governors use Sensors to measure Turbine Speed, Steam Pressure, Power, etc. These governors can be programmed to carry out Controlled Start-Up of the Turbine in predefined Ramp rates, Carry out synchronization of Generator with Local Grid, Maintain the Process Steam demands and Power generation Demands. An electronic Governor uses in conjunction with Electro-Hydraulic Actuators to Contro the Inlet steam of the Turbine.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Steam Turbine & HMBD

The heat and Mass Balance Diagram (HMBD) is the graphical representation of the heat and mass balance of a steam turbine-based power plant system. The use of HMBD is for knowing steam quantity during a power cycle, Turbine power output, sizing of the de-superheater, and quantity of steam going into the process. Usually, HMBD is prepared and submitted by a Steam Turbine Manufacturer and sometimes by a boiler manufacturer too.

In the case of a Back Pressure Steam Turbine, if the steam at the inlet of the Turbine is superheated then the quality of steam getting at the outlet of a Steam Turbine is also usually superheated. On the other hand, the steam quality required in the process is dry and saturated. So HMBD always helps in deciding the quantity of spray water required in the de-superheater to supply saturated steam to the process at the desired rate. In the case of Condensing Steam Turbines, HMBD plays a vital role in sizing the Boiler and Vacuum Condenser, besides other system design parameters.

By using HMBD the deaerator steam and water quantity, condensate return quantity, and make-up water quantity can be easily mapped.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Steam Turbines Manufacturers

With a deep understanding of the energy transition and power system, steam turbine manufacturers can help their customers find their optimal and most efficient path towards 100% renewable energy while balancing and futureproofing their power systems as demanded by the flexible grids of the future. Manufacturers support their customers over the life cycle of their installations ensuring power plant performance and competitiveness in safe, reliable, and sustainable ways.
Manufacturers’ aim is towards a 100% renewable energy future. We are in the midst of the transition towards a 100% renewable energy future, a world where businesses and homes are powered in a sustainable way. Not a single person or the company alone can change the world overnight. Neither magical move will complete the game. It’s something that we all need to do it together for the best outcome for obvious reasons.
Customers, in the process Industries, from refineries to fertilizer, rely on highly efficient steam turbines in their mechanical drives. With the ever-increasing global requirement for electricity, the demand for steam turbines increased, and to augment the demand, many manufacturing companies were established.
Steam turbine manufacturers aim toward an extraordinarily wide range of applications, from waste-to-energy to biomass, to geothermal and even concentrated solar power plants. They also work for a host of other industrial power generation applications like waste heat recovery from exothermic Processes. Highly efficient and reliable, steam turbines can contribute to cutting our greenhouse gas emissions.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

STEAM TURBINES MANUFACTURERS

Condensing Steam Turbines

Condensing steam turbines are most commonly found in thermal power plants. In a condensing steam turbine, the maximum amount of energy is extracted from the steam. This is achieved by passing the exhaust steam into a condenser, which condenses the exhaust steam from the low-pressure stages of the main turbine. The condensing turbines are able to use the total energy of the inlet steam flow to a maximum extent. Therefore, this type of turbine is used for power utilities that want to supply electricity to consumers as much as possible.
The condensing turbines take high-pressure steam, expand it in turbine nozzles and blades, and exhaust it to a condenser at lower than atmospheric pressure. Condensing steam turbines are used when power must be generated with minimum steam consumption. The condensing turbines also have bleed points to satisfy steam demands at medium intermediate pressures. Condensing steam turbines are used when the bleed points to satisfy steam demand are low and pressure variations can be tolerated.
Condensing steam turbines are mainly used for power generation where bleed steam is required for feed water heating, LP heater, and deaerator requirement, and where bleed steam is utilized to meet small process demands.
Turtle Turbines supplies condensing steam turbines within India and abroad. For more information please visit www.turtleturbines.com

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Applications of Single Stage and Multistage Turbine

The Single Stage Steam Turbine is designed to provide customers with reliable and cost-effective drives for fans, compressors, water, oil pumps, and generators in process industries.
A single-stage turbine is a reliable machine that is typically used for smaller power capacities of up to 300 kW. Water pump, process pump, BFW pump, Oil pump, Compressor, Generator drives, and fan are just a few of the practical applications included in the single-stage Steam Turbines.

Multi-stage turbine Turtle Turbines are generally suitable for Power Generation applications. Multistage Steam Turbines can be of various types Back Pressure Steam turbines, Extraction Back Pressure Steam turbines, Extraction Condensing Steam turbines, and Condensing Steam turbines. Multistage Steam Turbines also allow for higher pressure and thus enthalpy drop, hence providing better efficiency over the Single Steam Steam Turbines.

Turtle Turbines manufactures and supplies Single Stage and Multistage Steam Turbines of various types, combinations and power ranges to suite customers’s specific requirements.

Steam turbine efficiency

Steam turbines account for more than half of the world’s electricity production in power plants around the world and will continue to be the dominant force in electricity power generation for the foreseeable future. The enhancement of steam turbine efficiency is increasingly important as the urgency to reduce CO2 emissions into the atmosphere is a problem at the forefront of power production. Increasing efficiency in steam turbines, and other components of power plants, will help meet the growing demands for electricity worldwide while reducing harmful greenhouse emissions.

Steam turbines are used in coal-fired, nuclear, geothermal, natural gas-fired, and solar thermal power plants. Also, steam turbines are increasingly needed to stabilize fluctuating power demands from solar and wind power stations as renewable energy sources grow worldwide. The current emphasis on steam turbine development is for increasing efficiency, mainly by increasing steam turbine capacity, as well as increasing operational availability, which translates to rapid start-up and shut down procedures.

The efficiency of steam turbines increases with increasing inlet temperature and inlet pressure; however, limits are imposed in the case of Small to Medium sizes steam turbines due to the limited steam flows and thus the related boiler design parameters. There are many methods to improve the thermal efficiency of a steam cycle, in the case of small to medium size steam turbines, but a balance must be reached between efficiency improvement and economical costs with each design. It is also important to consider the complexity owing to increasing steam pressure and temperature beyond a reasonable level.

Usually, it pays in terms of overall all cost-benefit if the inlet pressures and temperature are in the range of about 67 bar and 495 deg C for Steam Turbines of capacity range up to 5 MW. This is considered to be a sweat spot towards reasonable investment cost on one hand and the efficiency on other.

Certain Steam Turbine technologies are intrinsically superior in terms of efficiency compared to others. Reaction Steam Turbine technology offers better efficiency than impulse steam turbine technology. However, there are other limitations when such technology is applied to Industrial Steam turbines with varying steam flows. Hence a balance between the selection of turbine technology is very important to ensure a practical steam turbine installation in the small to medium range.

Turtle Turbines manufactures steam turbines considering all these aspects while configuring the basic steam turbine design. This has resulted in a balanced Steam Turbine design that provides the best in its class efficiency without compromising the operational challenges in Industrial Steam Turbines.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Steam turbine efficiency

Steam Turbines in Waste Heat Recovery Applications

An effective way to increase energy efficiency is to recover waste heat. The process industry mainly consumes two types of energy. Fossil fuel to generate process heat and electric energy to drive motors and for use in specific process steps. Waste heat can also be used to generate steam, which can be used to drive mechanical processes or generate electricity. Hence cogeneration facilities are designed to use one energy resource to create both heat and electricity. Steam Turbines play a very important role in waste heat recovery applications. Steam Turbines are very essential to generate the power in waste heat recovery process because it generates power within 25% of the cost of the grid / utility power cost.
In the waste heat recovery process, the energy and cost-saving potential are closely linked to the flow of heat in the plant in most cases. Waste heat recovery is basically used to try to recover maximum amounts of heat in the plant and reuse it as much as possible, instead of just releasing it into the atmosphere. Waste heat recovery steam generators can be used to generate steam for district heating or factory processes or to drive a steam turbine to generate more electricity.
Turtle Turbines supplies steam turbines for Waste Heat Recovery also. For more information please visit turtleturbines.com

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Steam Turbines in Waste Heat Recovery Applications
Steam Turbines in Waste Heat Recovery Applications

Power Generation In Vegetable Oil Industry

Steam Turbines are used in a variety of industrial applications, including the production of vegetable oils, fertilizers, and power plants. To generate power, steam turbines are connected to an electric generator.
In the veg oil industry generally, the steam pressure is reduced using a PRV. Extraction Back Pressure Steam Turbines are specifically developed to provide the best, most efficient, and most dependable option in the industry for providing steam for veg oil processing at various stages. Extraction Back Pressure Steam Turbines are used when two or more types of process steam at different pressures are required. Process steam at required pressures is supplied through extraction openings and turbine exhaust while generating power in the process. Turtle Turbines are engineered for continuous power generation as well as the production of steam for process, giving the best available solutions to the plants fluctuating needs. Extraction Back Pressure Steam Turbines are used in a variety of industrial applications, including the production of vegetable oils, palm oils, fertilizers, and power plants. To generate the power, the Extraction Back Pressure Steam Turbines are connected to an electric generator.
In the vegetable oil industry, steam turbine inlet conditions are typically between 12 (barg) Dry and Saturated and 45 (barg) 450 (°C). Extraction Back Pressure Steam Turbines use the energy released by expanding steam to generate electricity. With the help of Extraction Back Pressure Steam Turbines, we can also harness more power generation. There are some important specifications of the Extraction Back Pressure Steam Turbines. Type of steam turbine, input and output steam parameters, No.of stages used, power generation, steam flow, and exhaust steam pressure and temperature. Turtle Turbines supplies Extraction Back Pressure Steam Turbines. Turtle Turbines is one of the few companies in the world offering Extraction Back Pressure Steam Turbines at capacities as small as 500 kW up to 5000 kW. The sustainable solutions Turtle develops for client companies are environment friendly and enable efficient deployment of energy. For more information please visit www.turtleturbines.com.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.

Power Generation In Vegetable Oil Industry

History of Steam Turbines

The modern Steam Turbine was invented in 1884 by Charles Parsons and in 1980 Carl G. P. de Laval designed a high-speed small reaction turbine that worked at about 40,000 rpm. De Laval then developed Single Stage impulse turbine that used converging-diverging nozzles. C.E.A. Rateau developed the first multistage steam turbine. At about the same time Charles Curtis developed the Velocity-compounded impulse turbine.

As the century passed, many people recognized the potential of a steam turbine. Nowadays many reputed brands are available in the market to manufacture steam turbines for commercial use. Various industry-specific standards for example API 611 and API 612 standards are used in the Oil and Gas Industry. The advancement in the technology of Thermodynamics, Aerodynamics, Fluid Dynamics, Metallurgy, and New manufacturing techniques has made modern turbines more reliable.

Turtle Turbines is one of the premier Steam Turbine Manufacturers in India. At Turtle Turbines, we manufacture efficient, Reliable, Robust, and Intelligent Turbines bringing the Technology to a new level.

Turtle Turbines is one of the most reputed Steam Turbine Manufacturers In India.